Microwave NDE of impact damaged fiberglass and elastomer layered composites

Abstract

Layered composites have been proposed as advanced materials for future use in large naval sonar domes. Unlike today’s steel/rubber composite domes, such materials promise engineered acoustic properties and less costly resin-transfer fabrication methods. The development and deployment of these large and complex composite structures will result in challenging NDE requirements for both manufacturing quality assurance and in-service needs. Among the anticipated in-service requirements is the detection and characterization of the impact damage associated with striking a submerged object at sea. A one-sided inspection method is desired, preferably applicable in the underwater environment. In this paper, we present preliminary microwave NDE results from impact test coupons of a proposed thick FRP/elastomer/FRP “sandwich” composite. The coupons were scanned using a near-field microwave probe that responds to the composite’s dielectric properties. The unprocessed scan data was displayed in an image format to reveal damaged areas. Results are compared with those from x-ray backscatter imaging and ultrasonic testing, and are verified by destructive analysis of the coupons. The difficulties posed by the application are discussed, as are the operating principles and advantages of the microwave methods. The importance of optimizing inspection parameters such as frequency and standoff distance is emphasized for future work.