Comparison of Power-Plant Condenser Cooling-Water Fouling Rates for Spirally-Indented and Plain Tubes

Abstract

This paper presents the fouling rates for twelve TVA power-plant condensers, nine of which were retubed with an enhanced tube. The overall heat-transfer coefficients were calculated from logged field data taken over periods from one to ten years. The fouling resistances were calculated with the separate-resistance method and with a bundle correction factor to the condensing, single-tube Nusselt prediction. The fouling rates with the enhanced tubes ranged from about the same as to about twice that of the plain tubes. The thermal performance with the enhanced tubes remained superior to that obtained with plain-tubes for more than a year without cleaning. After one year of operation, the enhanced-tube fouling resistance values were less than the minimum value of the TEMA Standards and the plain-tube fouling resistance values were always less than one half of this value. After shutdown cleaning, the thermal performance values for both tubes were restored to essentially the new, clean levels.