The effect of lanthanum addition on the formation behaviors of inclusions in Q355B weathering steel was investigated by laboratory experiments and thermodynamic calculations. The results demonstrate that the main inclusions in weathering steel without La addition are large-sized irregular Al₂O₃ and MnS, with an average size of about 5.35 μm. As La content increases from 0.0075 to 0.0184 wt.%, the dominant inclusions transform from MnS, LaAlO₃, and Al₂O₃-LaAlO₃ into MnS, La₂O₃, and LaAlO₃-La₂O₃. Meanwhile, the average size of inclusions significantly decreases from 3.4 to 2.48 μm and the distribution is more dispersive. When the La content increases to 0.0425 wt.%, the original MnS and Al₂O₃ inclusions are completely modified into La₂O₂S and La₂O₃ but the inclusions demonstrate serious agglomeration and growth. The thermodynamic calculations indicate that Al₂O₃ and various lanthanum-containing inclusions are formed in the liquid phase. As the La content in molten steel increases from 0 to 0.0425 wt.%, the Al₂O₃ inclusion is inclined to be modified into lanthanum oxide and lanthanum oxysulfide and the modification process is Al₂O₃ → LaAlO₃ → La₂O₃ → La₂O₂S, which is very consistent with the experimental observations.

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